FTTH Wire Manufacturing Line – Cutting-edge Production System

Did you know that up-to-date light-transmitting wire networks can operate at speeds of up to 190 meters per minute? Such remarkable performance stems from innovative fabrication techniques tailored to swift production.

These systems are constructed to process diverse cabling forms, such as service cables and compact buffered wires. The streamlined form factor, typically below twenty-six meters, suits them well for contemporary plants.

Incorporation into automated manufacturing systems secures uninterrupted operations. Via MES/ERP connectivity, these fiber ribbone line production lines offer unmatched accuracy and productivity. This renders them the leading option for businesses aiming to stay ahead in the fiber network field.

Overview of the FTTH Manufacturing Line

Productive production systems are key to meeting the growing need for steadfast connections. These systems are designed to create premium glass-fiber cables that drive today’s connectivity grids. By leveraging modern innovations, they provide for exactness and rapidity in each phase of the process.

Defining the FTTH Production Line

An FTTH production line is an integrated system for manufacturing home fiber drop cables. They include uncoated strands strengthened by steel or FRP, merging with safeguard coverings. This produces a robust and effective system for rapid broadband links.

It works with multiple compounds, such as PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system offers precise tension control, keeping stability within ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our system distinguishes itself for its accuracy and performance. Below are the advantages:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.

Highlights of Our FTTH Manufacturing System

Modern manufacturing systems are transforming how optical fibers are manufactured. Our advanced equipment combines exactness, performance, and modern advancements to yield superior outputs. Below, we explore the standout features that make our system a leader in the industry.

Exact Extrusion Unit with Fine-tuning Head

At the heart of our system is a specialized 50mm extruder engineered for exact substance allocation. It guarantees steady standards throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.

With OMRON temperature control, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.

Motorized Fiber Release and Tension Control

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.

Self-Operating Rewinding and Material Acquisition Mechanism

Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.

Cutting-edge Innovations Driving Our Manufacturing

Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.

Global-Standard Industrial Computerized Control Module

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

High Stability and Reliability with Famous Brand Components

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.

The steel wire reinforcement and advanced Fiber coloring machine handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.

Integration with MES and ERP Systems

Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.

Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.

Attribute	Benefit
FiberCAN PLC Control System	Accurate control and immediate supervision
35KW/h Operational Energy Use	Low-cost energy performance
9-meter Reel Accumulator	Uninterrupted processing
OMRON Controllers	Long-lasting accuracy
ERP Connectivity	Instantaneous monitoring

Applications of FTTH Cable Production Line

Modern fabrication systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.

Producing FTTH Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Important elements consist of:

• Fiber-reinforced polymer with minor steel wire dispensing for extra support
• Movable mold assistance to swiftly alter configurations
• Compatibility with both indoor and outdoor specifications

Fabricating Compact Buffered and Free Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Customizable Solutions for Various Cable Types

Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.

Key Gains from Our FTTH Production Line

Choosing state-of-the-art production solutions yields numerous benefits to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Improved Operational Speed and Yield

Our system ensures Fiber draw tower high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Budget-friendly Fiber Optic Setup Solutions

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.

Feature	Benefit
7-9km/h Output	High productivity
35KW/h Energy Consumption	Reduced operational expenses
Minimal Signal Loss	Top operational efficacy
Ergonomic Design Height	Ergonomic design

Final Thoughts

Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.